Introduction
MiniPow is a high quality bipolar power supply, designed for use in preamps and other audio applications requiring low-noise ±15V supplies.
It is based on the ubiquitous and high quality LM317 and LM337 positive and negative linear regulators. A large amount of high-quality rail capacitance is present as well; 3600µF Panasonic FM for each rail. The circuit used is based on the "Adjustable Regulator with Improved Ripple Rejection" on page 15 of the LM317 datasheet (National). This circuit is also used in other popular projects like the TREAD and STEPS from tangent. This design deviates in that it is a bipolar supply (includes both positive and negative regulators for a ± supply), and thanks to the almost-exclusive use of surface mount parts, manages in a very small board (63mm x 35mm). Also note that this supply is not tweakable or adjustable; select the correct resistors and output voltage should be within a couple percent.
This project started from a need for a power supply for the MiniVol volume control. I had a ±12V supply on hand, but the PGA2320 used demands ±15V, so this design was born. There aren't a lot of bipolar supply projects out there, and even fewer with size as a main goal, so hopefully this information is useful. The design is nothing special, but may be useful if looking for a small, high-quality bipolar supply.
The supply can be built with the recommended parts for under $20, not including the PCB.
Schematic & Circuit Description
The circuit is a fairly simple implementation of the LM317/337 linear supplies. It follows the "Adjustable Regulator with Improved Ripple Rejection" example on page 15 of the LM317 datasheet (National) with few changes. Input filter capacitance is increased a great deal, and a rectifier and some protection have been added.
PCB Layout
In the image, blue areas are copper in the bottom layer, red areas are copper in the top layer, purple areas have copper in both layers, white areas are the top layer silkscreen and yellow areas are bottom layer silkscreen. The PCB design is also fairly simple, with the main goal being to minimize the size of the board while still keeping a decent amount of onboard rail capacitance. The rectifiers and their snubbers are on the top layer, forming the bridge rectifier, while the regulators and their related capacitors are on the bottom layer, taking up nearly the same amount of space. The majority of board space is taken with the 4 bulk rail capacitors and input/output terminals. Four mounting holes are provided.
Parts
The table below lists parts for the MiniPow. Substitutions may be made at the builder's discretion. Detailed descriptions and substitutes are below the table.
Designator(s) | Quantity | Description | DigiKey # | |
---|---|---|---|---|
Required onboard | ||||
C1-10 | 10 | 100nF X7R ceramic capacitor | 399-1249-1-ND | |
C11-14 | 4 | 1800µF 35V electrolytic capacitor | P12410-ND | |
C15-16 | 2 | 10µF 35V tantalum capacitor | 718-1052-1-ND | |
C17-18 | 2 | 33µF 35V electrolytic capacitor | P12925-ND | |
R1, R3, R4, R6 | 4 | 1.33KΩ 1% resistor | RHM1.33KFCT-ND | |
R2, R5 | 2 | 120Ω 1% resistor | RHM120FCT-ND | |
D1-8 | 8 | 60V 1A Schottky rectifier | 568-4138-1-ND | |
D9-12 | 4 | 200V general purpose rectifier | BAV20WSTPMSCT-ND | |
U1 | 1 | LM317 1A positive adjustable regulator | LM317AEMPCT-ND | |
U2 | 1 | LM337 1A negative adjustable regulator | LM337IMPCT-ND | |
Optional & Offboard | ||||
D13 | 1 | green LED | 160-1169-1-ND | |
D14 | 1 | red LED | 160-1167-1-ND | |
IN/OUT | 2 | 4 position 0.2" terminal block | 277-1249-ND |
Capacitors
- C1-8: 100nF 50V ceramic capacitor (X7R)
- 1206 SMD Package
- Rectifier snubber capacitors, these aren't really necessary with Schottky rectifiers, but they shouldn't hurt and will absorb any spurious high-frequency energy created by the rectifier. Some people recommend using smaller values for this task, so I have an alternate recommendation below.
- Recommended part: Kemet C1206C104K5RACTU 0.1µF, X7R, 50V, ±10%
- Smaller recommended part: Yageo CC1206KRX7R9BB102 1nF, X7R, 50V, ±10%
- C9-10: 100nF 50V ceramic capacitor (X7R)
- 1206 SMD Package
- Bypass capacitors for large bulk rail capacitance. These provide high-speed response until the large electrolytics can catch up.
- Recommended part: Kemet C1206C104K5RACTU 0.1µF, X7R, 50V, ±10%
- C11-14: 1800µF 35V electrolytic capacitor
- 7.5mm spacing, 16mm diameter
- Bulk capacitors at regulator inputs. Larger (and lower ESR) is better, as always; but the speced values should be fine for most loads (3600µF per rail). Beware that these caps will see the full unregulated voltage in the system. I recommend choosing parts that are rated for operation at the peak to peak voltage of the input transformer (Vrms x 1.414).
- Recommended part: Panasonic FM series EEU-FM1V182 1800µF, low ESR, 35V
- Larger, lower voltage part: Panasonic FM series EEU-FM1E272 2700µF, low ESR, 25V
- C15-16: 10µF 35V tantalum capacitor
- 6032 SMD Package
- Bypass capacitor for the regulator ADJ pin to improve ripple rejection, per the datasheet. This capacitor will see approximately the regulated output voltage and must be speced accordingly.
- Recommended part: Vishay/Sprague 293D series 293D106X9035C2TE3 10µF, 35V
- C17-18: 33µF 35V electrolytic capacitor
- 2mm spacing, 5mm diameter
- Output capacitors for each regulator. Larger values will improve response slightly, but this part is highly non-critical. This device will see the regulated voltage of each rail, but it is prudent to overspec it.
- Recommended part: Panasonic FM series EEU-FM1V330 33µF, low ESR, 35V
Resistors
- R1, R6: 1.33KΩ resistor
- 1206 SMD Package
- Current limit resistor for LED indicators. Value was chosen because it's convenient: with ±15V output, it results in about 10mA across the recommended (2V) LEDs - and it's used anyway. Choose a value that sets an appropriate current at your chosen output voltage. Use the formula to compute an appropriate value for your desired current (), regulator output voltage () and LED forward voltage ()
- Recommended part: Rohm MCR18 series MCR18EZHF1331 1.33KΩ, 1%, 1/4W
- R3, R4: 1.33KΩ 1% resistor
- 1206 SMD Package
- Sets output voltage of the regulators based on constant current through R2 or R5. Because no trimpot is provided, this resistor should be of high absolute precision to ensure acceptable output voltage. Use the formula to compute the value for your desired output voltage (assuming 120Ω R2, R5). Some other common values are: 9V - 750Ω, 12V - 1.02KΩ, 18V - 1.62KΩ
- Recommended part: Rohm MCR18 series MCR18EZHF1331 1.33KΩ, 1%, 1/4W (15.24V ideal output)
- R2, R5: 120Ω 1% resistor
- 1206 SMD Package
- Provides a current source to produce the desired voltage between ADJ and ground. The regulator works to keep 1.25V between Vout and ADJ at all times, the constant current through R2 & R5 produces a voltage across R3 & R4, generating the desired rails. This value should remain as specified to ensure regulator stability.
- Recommended part: Rohm MCR18 series MCR18EZHF1200 120Ω, 1%, 1/4W
Semiconductors
- D: 60V 1A Schottky rectifier
- SOD-323 SMD Package
- Rectifier diodes in main rectifier bridge. These must withstand the peak input voltage in reverse (1.414 x VRMS); beware also that many transformers' rated voltage is at full current load and they will output much higher voltages when lightly loaded. These can be standard, fast recovery or Schottky diodes; Schottky types generate the least high-frequency hash when switching. They should be rated for at least 125% of the expected output current.
- Recommended part: NXP PMEG6010CEJ T/R 60V, 1A, Schottky
- Alternate part: Diodes, Inc 1N4448HWS-7-F 80V, 500mA, fast recovery
- D9-12: 200V general purpose rectifier
- SOD-323 SMD Package
- Protection diodes to protect the regulator from hazardous conditions. Any SOD-323 diode with a reasonable (50V+) VRRM is suitable.
- Recommended part: MCC BAV20WS-TP 200V, 200mA
- U1: LM317 1A positive adjustable regulator
- SOT-223 SMD Package
- Positive voltage regulator. There's not much variety available in this package, only TI and National make them. The specified part is the 'A' grade, with better reference voltage and regulation specifications.
- Recommended part: National LM317AEMP 1A adjustable regulator
- Alternate part: TI LM317DCYR 1.5A adjustable regulator
- U2: LM337 1A negative adjustable regulator
- SOT-223 SMD Package
- Negative voltage regulator. Even less variety of these is available; only National makes them in the specified package, and no 'A' grade is available.
- Recommended part: National LM337IMP 1A adjustable regulator
Optional Components
- D13: green LED
- 1206 SMD Package
- Positive regulator on indicator. Substitute any 1206 LED, or attach leads and use a case-mounted one. The specified diode has a VF of 2.1V.
- Recommended part: Lite-On LTST-C150GKT green LED, 20mA, 569nm, 130°
- D14: red LED
- 1206 SMD Package
- Negative regulator on indicator. Substitute any 1206 LED, or attach leads and use a case-mounted one. The specified diode has a VF of 1.8V.
- Recommended part: Lite-On LTST-C150CKT red LED, 20mA, 638nm, 130°
- IN/OUT: 4 position 0.2" terminal block
- 0.2" pin spacing
- Terminal blocks for input and output.
- Recommended part: Phoenix MKDSN series 1729144 0.2" 4 position
- Cheaper part: On Shore OSTTA044163 0.2" 4 position
Build Notes
- Be careful of SMD parts with polarity, as the markings differ. Diodes (including LEDs) have the cathode marked on the board and device, while tantalum capacitors are marked on the anode. The cathode of the LEDs is marked on the board with beveled corners.
Changelog
- Revision 1.1 - 2008-02-14
- Reannotated all parts to start from C1, R1 etc.
- Fixed PCB layout bug - interference between C3 lead (top layer) and U1 component body (bottom layer)
- Fixed PCB layout bug - pins 2 and 4 of U2 should've been connected
- Revision 1.0 - 2008-01-04
- Initial reivision
Files
minipow.pdf | High quality board layout and schematic |
minipow_altium.zip | Altium Designer 6 design files |
minipow_gerber.zip | Gerber CAM outputs for PCB fabrication |